Aluminium Insert

Aluminium Insert Specification

Corrosion Resistant
Yes, due to anodized finish

Width
As per drawing/specification

Finish
Smooth / Anodized

Outer Diameter
Range available: 8 mm to 25 mm

Size
Available in various sizes

Length
Custom as per order

Thickness
Depends on application: typically 2-8 mm

Cross Dimension
Customized

Usage & Applications
Used for joining, mounting, mechanical fastening in sheet metal and composite panel applications

Features
Lightweight, Durable, Anti-Corrosive

Material
Aluminium

Temper
T6

Diameter
Typically 5 mm to 15 mm

Material Grade
AA6061

Fabrication Process
CNC Machined / Precision Turned

Product Type
Aluminium Insert

Shape
Round

Strength
High Strength

Hardness
75-95 HB

Alloy
6061/6082 Aluminium

Grade
Industrial Grade

Surface Treatment
Anodized / Natural Finish

Dimension (L*W*H)
Varies as per specification

Color
Metallic Silver

Installation
Press fit / Threaded

Weight
5-30 grams (size dependent)

Mechanical Property
Tensile and Shear enhanced

Thermal Conductivity
High (typical of aluminium alloys)

Packaging
Polybags/Boxes as per quantity

Thread Type
Metric/Standard as required

Aluminium Insert Trade Information

Minimum Order Quantity
100000 Pieces

Payment Terms
Cash on Delivery (COD), Cash Advance (CA), Cash in Advance (CID), Cheque

Supply Ability
100000 Pieces Per Month

Delivery Time
40 Days

Sample Available
Yes

Main Export Market(s)
Asia, Australia, North America, Eastern Europe, Central America, South America, Western Europe, Middle East, Africa

Main Domestic Market
All India

About Aluminium Insert

At Madhuram Metal Products, we manufacture precision-engineered aluminium inserts that serve as the critical connection points in modern industrial assembly. Designed to provide high-strength threads in plastics, wood, and soft metals, our inserts ensure secure, vibration-resistant fastening in even the most demanding environments.

High-Strength, Corrosion-Resistant Design

Crafted from industrial-grade aluminium alloys such as AA6061 and 6082, these inserts deliver excellent tensile and shear strength while remaining lightweight, with a typical hardness of 75-95 HB. The anodized surface treatment enhances anti-corrosive properties, making them suitable for demanding environments and applications requiring longevity and reliable performance.

Customizable Dimensions for Versatile Applications

Aluminium inserts are available in various lengths, diameters (typically 5 mm to 15 mm), and outer dimensions (8 mm to 25 mm), with cross-section and thickness customized as per specific orders. Their adaptability suits them well for a wide array of mechanical assembly processes including joining, mounting, and fastening in sheet metal and composite panels.

Precision Engineering and Easy Installation

Our inserts are precision CNC machined or precision turned, ensuring exacting tolerances and reliable fitment. They are designed for easy press-fit or threaded installation, minimizing assembly time while maximizing mechanical strength. The high thermal conductivity of aluminium also supports use in environments where heat dissipation is key.

FAQ's of Aluminium Insert:

Q: How are aluminium inserts installed in sheet metal or composite panels?

A: Aluminium inserts can be installed using either press-fit or threaded installation methods, depending on application requirements and the design specification. Their precision machined dimensions ensure a snug and secure fit.

Q: What benefits does anodized surface treatment provide for these inserts?

A: Anodized surface treatment significantly improves the corrosion resistance of the aluminium inserts, extending their lifespan and making them suitable for use in harsh or corrosive environments.

Q: When should I choose metric or standard thread types?

A: The choice between metric and standard thread types depends on the thread compatibility of your mating parts or region-specific requirements. Both types are available to ensure broad compatibility in different installations.

Q: Where are these aluminium inserts commonly used?

A: These inserts are typically used in industrial applications for joining, mounting, and mechanically fastening components within sheet metal parts and composite panel assemblies, particularly where lightweight, high-strength, and corrosion-resistant solutions are essential.

Q: What is the typical weight and size range available?

A: The inserts generally weigh between 5 and 30 grams, depending on size and specification. Outer diameters range from 8 mm to 25 mm, lengths and cross-dimensions are customizable per order, and thickness typically varies from 2 to 8 mm.

Q: How does the high thermal conductivity of aluminium benefit this product?

A: High thermal conductivity allows these inserts to efficiently dissipate heat away from critical joint areas, which is advantageous in applications dealing with elevated temperatures or fluctuating thermal conditions.

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